Screening Solution
Losugen commits itself to deliver unique, highly efficient wear resistant screen decks which increases screening efficiency, reduces down-time and cost/tonne of material handling.
SLD Program
S – Screening Efficiency Enhancement
L – Life Enhancement
D – Downtime Reduction
Losugen Screen Decks are designed with the following objectives :
- Increase Screening Efficiency & throughput.
- Increase the life of the decks.
- Reduce the down-time of the screen machine with maximum availability for production.
Applications
Our SLD is implemented for the following applications :
- Scalping & Primary Screening Application – Products – Steel Embedded Bolt Down Rubber Panel, Cross Tension Rubber Panel
- Secondary Screening – Products – Cross Tension Rubber Panel , Cross Tension PU Panel , Pin and Sleeve Type Panel, Modular Button Type Panel, Anti-Clogging Panel, Steel Embedded Bolt Down PU Panel
- Tertiary Screening – Products – Cross Tension PU Panel , Pin and Sleeve Type Panel, Modular Button Type Panel, Dual Hardness Panel, De – clog, Steel Embedded Bolt Down PU Panel
- Dewatering – Products – Pin and Sleeve Type Panel, Modular Button Type Panel
- Flipflo – Products – Flipflo Panel
Products
Steel Embedded Bolt Down Rubber Panel
Cross Tension Rubber Panel
Cross Tension PU Panel
Modular Pin and Sleeve Type Panel
Modular Button Type Panel
Dual Hardness Panel
Anti Clogging Panel
Flipflo Panels
Steel Embedded Bolt Down PU Panel
Design Excellence
Engineering solutions are provided through our Propriety software / simulation packages used for Losugen Screen Deck Designs.
SIMEFF – To calculate the Screening efficiency
This high end software helps in predicting the screening efficiency and ways to improve the screening efficiency.
SIMLIFE – To predict the expected life of the screen decks
It takes into account ore characteristics along with Losugen’s experience on wear properties to predict the life of the panels.
3D Modeling
Modeling of each component at the pre-manufacturing stage to ensure perfect fitting of Losugen Screen Decks.
Finite Element Analysis: for structural mechanical strength analysis of Screen Bucker Up Frame and Reinforcements.
FE Analysis of Screen Frame
Installation Supervision
When requested, we provide our customers with General Arrangement drawings for the Screen Media. Supervision of installation of our screenmedia and modifications of bucker up frame are part of our value added service.
Wear Measurements
Wear measurements are a source of invaluable information as it helps us in estimation of spares. A Wear Measurement Report is submitted to all our customers after every maintenance shutdown. This assists our customers in planning their inventories.
Steel Embedded Bolt Down Rubber Panel
Features :
- Self-supported Moulded Screen panels
- Flaring down apertures which prevent clogging
- Rider Bars help in stratification and also rides the oversize materials giving access to the near size material to the apertures. This also gives extra life
- Customised to suit any screen size
Application area :
Scalping, Primary Screening, Medium Duty.
Panel size range :
1220 mm width & 1220 mm Length (maximum)
Aperture size :
6 x 20 mm to 150 x 150 mm
Cross Tension Rubber Panel
Features :
- Rubber Panels with metallic hooks for easy replacement with wire mesh.
- Provides flexibility of wire mesh along with the Impact resistant properties of Rubber – Increased life.
- Flexible Steel Wire Rope reinforced to prevent elongation while in tension.
Application area :
Primary & Secondary Screening.
Panel size range :
2400 mm width & 1220 mm Length (maximum)
Aperture size :
5 x 5 mm to 150 x 150 mm
Cross Tension PU Panel
Features :
- Polyurethane Panels with metallic hooks for easy replacement with wire mesh.
- Provides flexibility of wire mesh along with the wear resistant properties of Polyurethane – Increased life.
- Flexible Steel Wire Rope reinforced to prevent elongation while in tension.
Application area :
Secondary Screening, Tertiary Screening.
Panel size range :
2400 mm width & 1220 mm Length (maximum)
Aperture size :
5 x 5 mm to 50 x 50 mm
Modular Pin and Sleeve Type Panel
Features :
- Easy to handle and to fit, the panels being lighter and smaller.
- Low replacement cost as large panels are split into numbers of small modular panels.
- More gripping power of the fixing design of our panels than conventional screen decks as the panels are not exposed to the material being handled. Hence no corrosion or rust.
- Easy to fit and change our panels, so installation time is reduced.
- Since there are no locking strips for fixing of the panels, the percentage open area of our panels will be higher than conventional screen decks..
Application area :
Secondary Screening, Tertiary Screening.
Panel size range :
305 / 610 mm width & 305 mm Length (maximum)
Aperture size :
0.2 mm slot to 50 x 50 mm
Dual Hardness Panel
Features :
- Panels with high flexible Working surface.
- Prevents clogging.
Application area :
Tertiary Screening
Panel size range :
305 / 610 mm width & 305 mm Length (maximum)
Aperture size :
0.2 mm slot to 50 x 50 mm
Anti Clogging Panel
Features :
- Aperture shape designed to provide a secondary vibration.
- Prevents clogging.
Application area :
Secondary & Tertiary Screening
Panel size range :
305 / 610 mm width & 305 mm Length (maximum)
Aperture size :
3 mm to 50 mm
Flipflo Panels
Features :
- For applications where very high ‘G’ value is used for better screening efficiency.
- Works very well even in application with very high moisture content.
- Prevents clogging.
Application area :
- Coke at 3 mm with 18% moisture content.
- Lignite at 6mm with 50% moisture content.
- Coal at 6 mm with 15% moisture content.
- Limestone
Panel size range :
355 mm width & 2700 mm Length (maximum)
Aperture size :
2 mm slot to 32 x 32 mm
Steel Embedded Bolt Down PU Panel
Features :
- Self-supporting PU panels with encapsulated steel reinforcement.
- Can be easily bolted directly to the screen frame.
- Flaring down apertures prevent clogging.
Application area :
Secondary & Tertiary Screening
Panel size range :
1220 mm width & 1220 mm Length (maximum)
Aperture size :
3 x 3 mm to 50 x 50 mm
